We Manufacture Extension Springs Ranging from WD 0.3mm to 60 mm

Measurements

• Hold the spring in one hand, and the calipers on the other hand.
• Place the calipers across the outside coil, either at the end of the center of the spring. This is called the Outside Diameter (O.D.).
• Place the calipers on the wire at one end of the body coil of the spring. This is called the Wire or Material Size.
• Place the calipers (or tape measure) on the full length of the spring, inside the hooks. This is called the Length (L.I.H.). (see diagram for example)

Features of Compression Spring:

Design Versatility:

Compression springs come in a variety of designs, allowing for customization to meet specific requirements. Different wire diameters, coil pitches, and spring lengths can be tailored to achieve desired load capacities and spring rates.

Wide Range of Materials:

Compression springs can be manufactured from a variety of materials, including stainless steel, music wire, carbon steel, and more. Material selection depends on factors such as corrosion resistance, temperature resistance, and load-bearing capacity.

High Load Capacity:

Compression springs are designed to withstand high axial loads, making them suitable for applications where significant force needs to be absorbed or applied.

Energy Storage:

TWhen compressed, these springs store potential energy, which is released when the spring returns to its original form. This energy storage capability is useful in applications such as shock absorption and vibration dampening.

Durability:

Well-designed compression springs are built to withstand repeated cycles of compression and release without significant loss of performance or deformation.

Variety of End Configurations:

Compression springs can have different types of end configurations, such as open ends, closed and ground ends, or various types of loops or hooks, allowing for ease of attachment in different applications.

Service Life

It should be noted that if critical force-versus-deflection linearity is required, only the center 60-80% of the available deflection range should be employed. Thus, reserve at least the first and last 15-20% of the range for potential spring-end and adjacent coil-contact effects. These effects can be largely ignored for the majority of spring applications.

The “Suggest Maximum Deflection” used in our online and print catalog reflects the recommended inches of travel to obtain a statistical service-life of approximately 100,000 cycles(deflections) with infrequent breakage. This can be realized if the spring in question is not subjected to shock loads, rapid cycling, temperature extremes, corrosion, or stress values above those recommended. If the spring is statically loaded (not cycling), a near-infinite life can be expected. Extended spring service-life can be achieved through shot-peening. Our custom spring department can advise you regarding this procedure.

Materials

The highest grades of spring wire are used when fabricating our springs. To create cost-effective warehousing of our stock spring inventory for our customers, we offer material certification as custom springs only. Certifications of conformance for geometric tolerances set by the Spring Manufacturers Institute (SMI) are available for our stock springs upon request.

The term “spring steel” is a stock inventory term covering music wire, hard-drawn(MB) wire, and oil-tempered wire. Additionally, stock compression spring materials may include stainless steel (300 series), beryllium copper, and phosphor bronze.

Materials

Shama Spring manufactures our stock springs to commercial tolerances, as defined by the SMI. Calculated rates and loads based on SMI geometric tolerances have an approximate +/- 10%. Low or high-index springs will have higher values. Compression springs characteristically have an hourglass shape when coiled on an automatic coiler; therefore, outside/inside tolerance is applied to end coils only. This is an improvement consideration when selecting a spring that fits over a rod or inside a cylinder. Call us if tighter tolerance values are required for your application.

The direction of Helix (Wind)

The wind direction of our stock springs varies, both right-hand and left-hand wind. Stock springs are not sorted for wind direction. To order spring-wound a specific direction, please contact our custom spring division.

Ends Both the online catalog and the print version provide data on end configuration for our stock compression springs. Available configurations include:

• Closed (C) – The last coil at each end is bent back to touch the previous coil to create a flat base.
• Closed and Ground (C&G) – The closed ends of a spring are ground to a more accurate flat base. This also reduces the solid length.
• Open (O) – The spring end coils remain open, maintaining the spring machine’s helical wind shape.

Specifications of Compression Springs:

Wire Diameter:

This is the thickness of the wire used to create the coils of the spring. Thicker wires offer higher load-bearing capacities but can reduce the spring's flexibility.

Outer Diameter (OD):

The total diameter of the spring, including the coil diameter and the diameter of the wire itself.

Inner Diameter (ID):

The diameter of the spring's coils when it's in its uncompressed state.

Free Length:

The overall length of the spring when it's not under any load or tension.

Total Coils:

The number of coils in the spring, including both active coils (those contributing to the spring's function) and inactive coils (the end hooks or loops).

Initial Tension:

As mentioned earlier, this determines how tightly the spring is coiled when it's in its natural state. It affects the force required to start extending the spring.

Load and Force Ratings:

Extension springs are rated for the amount of force or load they can handle without permanent deformation. This specification is crucial for selecting the appropriate spring for a given application.

Materials and Finish:

The choice of material impacts factors like corrosion resistance, tensile strength, and overall durability. Springs can have various finishes like zinc plating or powder coating to protect against environmental factors.

Cycle Life:

This indicates how many times the spring can extend and return to its original shape before experiencing fatigue or failure.

End Configurations:

Extension springs can have various types of end loops or hooks to facilitate attachment to other components or structures.

Application-Specific Variations:

Some extension springs might have unique designs or features tailored to specific applications, such as safety features or noise reduction mechanisms.