About GRANULATION LINE
Material Handling System
LIfting and Tilting Device
Description
It is an equipment where the FBD bowl containing dried Granules are hydraulically lifted and tilted into a container, a multimill or a sifter as per the process requirements.
The process consists of bringing the FBD bowl beneath the cone of the tipper. The inverted cone of the tipper is lowered such that it touches the flange brim of the FBD bowl. Both are then clamped together with quick fixing levers. The whole assembly is then raised hydraulically to align with the receiving container / process equipment. At the discharge there will be butterfly valve.
It provides a complete dust free operation an eliminates the tedious exercise of manual scooping.
Advantages :
It provides a complete duct free operation and eliminates the tedious exercise of manual scooping.
Salient Features
- High performance external gear pump, Rexroth / Dowty Make.
- Load holding valve mounted on the cylinder to ensure complete safety.
- High quality, low friction seals of imported make (Merkel / Das).
- All components rated for a pressure of 210bar to 350bar, Systems designed for a working pressure of 100 bar.
- Motion control valve provided for tilting operations Dansfoss Makes.
For 500 Kgs. and above capacity FBD bowl, Twin Column arrangement is provided as shown.
LIFTING & POSITIONING DEVICES
Electromechanical Lifter
Description
- Suitable for clamping drums/ cylindrical containers lifting and tilting it.
- The clamping arm is flexible therefore drums of different diameters can be matched into the arm.
- The column can be mounted with the drive on the false ceiling or the drive mounted in the top end of the column (independent of the ceiling support).
- Hypoxic gear box used for the lifting operation very compact and high operation.
- The clamping operation can be done manually with a help of a mechanical lead screw and an additional hook to ensure complete positive locking. The lead screw can be motorized to ensure locking in an auto mode to ensure that the drum/container does not get damaged due to excessive pressure goes beyond the required limit of the motor trips.
LIFTING & POSITIONING DEVICES
Hydraulic Lifter
Description
- Cost effective as compared to standard electromechanical elevators.
- Reliable for lifting heavy bunkers up to 3000 Ltrs. capacity and also swiveling them through an hydraulic actuator from the top.
- Lifting arm so designed that it can accommodate the bunkers of different dimensions.
- All hydraulic components are Rexroth make; imported power packs which are very compact in size
- For heavier louds during lifting a hydraulic cylinder can be provided to hold the arm in the lifted position.
- Arm can be made telescopic based up on the customize requirement
LIFTING & POSITIONING DEVICES
Pneumatic Lifter
Description
- Widely used for the docking of the cyclone separation of the PTS system on to the mouth of the charging machine.
- All the cylinders/ components are FESTO/ SMC make ensuring the highest quality standards are maintained.
- It can be used for explosion Zone I areas as the entire activity air based.
- Top support for such lifters not required thus make the assembly independent of the ceiling.
Vacuum Transfer System
Description
The system comprises a twin lobe vacuum duty air cooled pump, a cyclone separator, a bypass valve damper, two stage food grade silicon coated polyester filters, associated pipe lines and the food grade hose pipe with pickup device.
Salient Features
- The entire assembly and dismantling is devoid of any fasteners, using quick release clamping systems.
- All the product pipe lines are internally electro-polished.
- The PTS body is designed to avoid the retention of product. The filter bags are continuously unclogged with the help of timer based pulse jet valve.
- The output rate would be anywhere between 600 Kg/Hr. to 2000 Kg/Hr, for material transferred between bulk density range of 0.25-1 gm/cc.
- Sugar conveying is easily available at an output rate of around 2000 kg/Hr.