Consultancy & Technical Services

We are primarily Engineering Consultants providing total “Turn Key” solutions for the battery Manufacturing Industry, related to Process and Machine Building. We also provide consultancy services for Battery technology. We also provide consultancy services for Lead Acid Battery Manufacturing plant.

This includes :

• Automotive for SLI Application
• Motor Cycle Batteries
• Tubular Batteries.
• VRLA Batteries
• Traction Batteries.
• Solar Batteries

We have our own dedicated team led by highly experienced & technically qualified top management. With the help of expertise in the area of Battery Manufacturing machineries, we offer you engineering solutions that are best suitable for customer needs. We have products dedicated to lead acid battery industry.

We have experience with all type of battery manufacturing plants, viz. Motor cycle batteries, automotive batteries, tubular batteries, VRLA batteries. We have worked with all type of battery industry from small scale industry to large scale industry in India, Bangladesh. We have in depth knowledge of Battery manufacturing process.

Ω Our 'Scope of Work'

• Case study, Engineering and Technical Audit of existing plant and manufacturing process
• Designing of Batteries (Automotive, Motor Cycle, Industrial, VRLA)
• Designing of Manufacturing Process
• Capacity calculation and plant layout
• Material handling system, Effluent Treatment system, Pollution Control System
• Designing and Estimation of Utilities
• Advising on selection of machinery, components, moulds & dies
• Layout as per the process flow including future expansion, storage location for in process and bought out materials
• Requirement of major raw materials based on your product mix and monthly production plan
• Chemical laboratory for incoming and in process material
• Selection of battery testing equipments and installation and commissioning of Testing laboratory confirming to IS&JIS specification Manpower requirement
• Process Audit of your existing systems, based on that improvements and corrective action at your new location

Ω Battery Technology

• Periodic process audit of each manufacturing process
• Bottle neck in the process
• Batch size and traceability
• Testing methods for incoming material as per specification
• Testing methods for In-process materials and controls
• Control plan and log sheets
• Work instruction
• Product design and formation
• Testing of final product
• Production planning for smooth and uninterrupted working
• Warranty analysis and corrective action

Ω Improvement tools

• Small Group activity
• Quality Circle
• Kaizan
• Continual improvements
• TPM

Ω Above improvements are possible by

• Involvement of people
• Motivation of personnel
• Leading the people from the front
• Training of the multi skill work force
• Awarding and rewarding the people

Ω Scope for Improvements

• Productivity improvements to better utilization of manpower
• Cost reduction
• Quality improvements
• Improved m/c utilization
• Reduction in turn round time
• Inventory control
• Reduced lead time
• Manufacturing as per dispatch plan
• Follow FIFO system
• Training of multi skill work force