Painting & Powder Coating
SHOT BLASTING SYSTEM
A component carried with the help of Gantry and placed on trolley and then it will enter to Shot blasting area.
Shot Blasting Enclosure – with Cartridge Type Recovery System - Technical Specifications
Blast Room Enclosures
MS wall Construction.
Size – 8 x 5 x 4.5 – LWH, M
Bucket Elevator & Media Separator
Main Door-Hinge Type with Air Louvers
Dust Collector Cartridge System
Single Screw Media Recovery System
PAINTING BOOTH – DOWN DRAFT TYPE – DRY TYPE
Non Pressurized Dry type Down Draft Spray Booth.
Here also component carried with the help of Gantry and placed on the trolley and then it will enter to painting area.
Entry exit door (Common) – Manual operated sliding door.
Floor is covered with metal grating over exhaust pit.
Paint arrestor filters are provided in the length wise civil pits at the bottom.
| Booth Encloser | Booth |
|---|---|
| Length (M) | 8 |
| Clear Width (M) | 5 |
| Clear Height (M) | 4.5 |
| Air Down Draft (m/s) | 0.50 |
| Exhaust Blower (m cub/H) | 2 X 36000 |
| Illumination (Lux) | 800 |
POWDER COATING BOOTH
Back to back MS shell powder coating booth with Multi-cyclone recovery.
Technical Specification:
| Sr No | Specification | Unit | Powder Coating Booth |
|---|---|---|---|
| A | Type of Booth | - | Closed Enclose with Cylone Recovery |
| B | Working Dimensions | M | 5 X 1.2 X 2.3, LWH |
| C | Blowers | ||
| Capacity of Blower | M 3/Hr | 1 X 4000 | |
| D | Mono Cyclone | ||
| Mono Cyclone of Each Set | No. | 1.0 | |
| No. of Sets of Mono Cyclone | No. | 1.0 | |
| Capacity of Blower | M 3/Hr | 1 X 4000 | |
| E | Cartridge Filters | ||
| No. of Cartridge on each set | - | 4 | |
| No. of sets of Cartridge | - | 1 | |
| Capacity of Each Cartridge | M3/Hr | 1000 | |
| F | Illumination | ||
| Tube Light 2 X 40W | Nos | 4.0 | |
| Lighting Fixture | Dust Free, Hindge | ||
| Florescent Tube | Non Flame Proof | ||
| Mounting | On Structural Frame | ||
| Painting for MS Surface | - | Inside Two coat of Epoxy | |
| - | Outer-Surface Primer + Synthetic Enamel White Paint |
POWDER CURING/PAINT DRYING OVEN-BATCH TYPE
Ground Mounted Oven
Direct Gas Fired heating
Considered common oven for Powder Curing and Paint drying with selector switch option
Provided safeties like high temperature controller, air pressure switch in addition to interlock between blower & burner.
LPG Gas Leak detector provided at all the gas trains with burner.
Provided with three different programs on PLC for various curing operation.
Provided with three different programs on PLC for various curing operation. Conventional entry and exit.
Technical Specification:
| Sr No | Description | Unit | Oven |
|---|---|---|---|
| 1 | Track Time | Min | 30.0 |
| 2 | Panel Moc | -- | GI |
| 3 | Panel Thickness | Mm | 1.25 |
| 4 | Insulation Thickness | Mm | 200 |
| 5 | Heating System | -- | Direct Gas Fires |
| 6 | Moc Combution Chamber | -- | SS 304 3 thk |
| 7 | Heating Meduim | LPG | |
| 8 | Length Oven | M | 7.4 |
| 9 | Air Temp | C | 220 |
| 10 | Total Active Time | - | 30.0 |
| 11 | Oven Heat-up Time Max (from cold state) | min | 20.0 |
| 12 | Over Width | M | 4.1 |
| 13 | Oven Heat 3.75 | 3.75 | |
| Heat Up Zone | |||
| 14 | Initial Heat Load | Kcal/hr | 1,86,000 |
| 15 | Running Heat Load r | Kcal/h | 1,17,000 |
| 16 | Burner Capacity | Kcal/hr | 2,00,000 |
| 17 | Circulation Blower Capacity | M3/hr | 30,500 |
| 18 | Circulation Blower Capacity | M3/hr | 30,500 |
