Advantages of Elcon Elastomers Belts
- High tensile resistance with low elongation
- Good trough-ability and impact resistance
- High flexibility of the carcass to prevent while wrapping over pulleys
- Available up to 1400 mm width and any number of plies
- Excellent cover to ply adhesion
- Good surface electrical conductivity, resistance to fire, and flame propagation
- Resistance to vegetable and mineral oils
- Suitable for mechanical fasteners
- The superioraging characteristics allow rubber covers to withstand extremes for long periods
Advantages of Elcon Elastomers Belts
- Hardness - 30 to 80
- Thickness - Up to 25 mm
- Fabric Piles - 2 to 9 in Nylon
- Width - Up to 1400 mm
- Polymers used - Natural, SBR, EPDM, Nitrile, and Neoprene
Selection of Belts by Application
Grade | Application Characteristics | Standards | Recommended for | Reinforcement |
---|---|---|---|---|
General Purpose | ||||
N 17 | Moderately abrasive and non abrasive materials | ISI 1891 (part1) | Rubber, sand (sharp), cement (ground), Clay, Slaked lime, Charcoal, Super Phosphate (limp and powder), coal, ashes, soda earth, sand (smooth), pulp (dry) etc. | NN, EP |
BS 490 (part1) | ||||
DIN 22102 | ||||
IPSS-2-03-006 | ||||
M 24 | High tensile strength, superior in abrasion & cut resistance. Transporting highly abrasive materials | ISI 1891 (part1) | Limestone, Metallic ores, granite, Quartz, sand, BF clinker & slag. Stone chips state, Coke, Sinter gravel etc. | NN, EP |
BS 490 (part1) | ||||
DIN 22102 | ||||
IPSS-2-03-006 | ||||
Heat Resistance | ||||
HR | Heat and abrasion resistance | ISI 1891 (part2) | Hot & moderately abrasive materials | NN, EP |
lump 1250C (max) | ||||
Fines 1000C (max) | ||||
Super HR | ||||
SHR | Super Heat & Abrasion Resistance | IS 1891 (part2) | Best for hotter materials & services such as steel clinker, hot sintered ores, steel pallets & Others | NN, EP |
Lumps 1500C (max) | ||||
Fines 1250C (max) | ||||
Fire Resistance | ||||
FR | Areas prone to fire hazards | IS 1891 (part5) CAN/CSA-M422 | Coal, coke and other fire prone materials | NN, EP |
IS 1891 (part5) CAN/CSA-M422 |
Belt Selection Chart
Type | Belt Designation | Max Recommended | Nominal Carcass | Nominal Carcass | Max Belt width (mm) for Satisfactory load support (Material Density in T/Cub.m) | Min Belt width (mm) for Satisfactory troghing | ||||
---|---|---|---|---|---|---|---|---|---|---|
Rating | (KN/M) | (mm) | (kg/sq.m) | Upto | Upto 1.0 | Upto 1.5 | 20 deg | 30 deg | 45 deg | |
General Duty | 200/2 | 20 | 2.1 | 2.3 | 650 | 500 | 400 | 300 | 300 | 350 |
250/2 | 25 | 2.2 | 2.4 | 650 | 600 | 450 | 400 | 450 | 500 | |
315/3 | 31 | 3.2 | 3.5 | 1000 | 800 | 650 | 400 | 450 | 500 | |
400/3 | 40 | 3.3 | 3.7 | 1050 | 900 | 650 | 500 | 500 | 500 | |
500/3 | 50 | 3.6 | 4 | 1200 | 900 | 800 | 500 | 500 | 500 | |
630/3 | 63 | 3.8 | 4.2 | 1200 | 1000 | 800 | 500 | 500 | 500 | |
Medium Duty | 400/4 | 40 | 4.5 | 5 | 1200 | 1000 | 800 | 500 | 500 | 600 |
500/4 | 55 | 4.6 | 5.2 | 1200 | 1050 | 900 | 500 | 500 | 650 | |
630/4 | 70 | 4.9 | 5.4 | 1400 | 1200 | 900 | 500 | 500 | 650 | |
800/4 | 90 | 5.6 | 6.1 | 1600 | 1400 | 1000 | 500 | 500 | 650 | |
1000/4 | 110 | 6 | 6.6 | 1600 | 1400 | 1200 | 500 | 650 | 800 | |
1250/4 | 140 | 6.2 | 7.2 | 1600 | 1600 | 1400 | 650 | 500 | 900 | |
1400/4 | 145 | 6.8 | 7.7 | 1600 | 1600 | 1600 | 650 | 650 | 900 | |
1250/5 | 140 | 7.1 | 8 | 1600 | 1600 | 1600 | 650 | 800 | 900 | |
1400/5 | 155 | 7.8 | 8.4 | 1600 | 1600 | 1600 | 650 | 800 | 900 | |
Heavy Duty | 315/3 | 31 | 3.7 | 4.1 | 1200 | 1000 | 800 | 500 | 500 | 500 |
400/3 | 40 | 3.9 | 4.6 | 1200 | 1050 | 900 | 500 | 500 | 600 | |
500/3 | 50 | 4.3 | 4.7 | 1400 | 1200 | 1000 | 500 | 500 | 650 | |
630/3 | 63 | 4.6 | 5.2 | 1400 | 1200 | 1050 | 500 | 500 | 650 |
Note
- The weight of M-24 and N-17 grade of Rubber Cover is 1.15 kg. / k.q.m thickness. For other special grades of Rubber Cover please contact us.
- Figures indicated under nominal carcass thickness and nominal carcass weight columns are provided for basic design consideration only.
- The figure in the Rating column represent the full thickness tensile strength of the Belt in KN / M width and the number of plies in the belt.
- The above chart indicates our standard range of Nylon / EPDM Conveyor Belts.
- Other constructions can be designed and manufactured as per client requirements.