Railway LHB Shock absorber body welding

Product Specification

WHEEL AND AXLE ASSEMBLY

This is the part of a rake which is just adjacent to the tracks. It basically consists of four main parts.

  • Wheel
  • Axle
  • Bearing and Housing

WHEEL

Wheel of a rake is a specifically made cylindrical portion having an outer edge shape to fit in the railway track. The material isstainless steel.

AXLE

Axle is the main long cylindrical bar on which wheels are fixed with the help of bearings. This is also made of stainless steel as above. Each axle contains 2 wheels, the brake cylinders are also attached to it and in case of LHB coaches, the braking discs are fixed on to the axle

Axle Bearings

A taper roller cartridge type bearing is used and it makes up a preassembled unit. The axle bearings on the bogie are fitted with sensors for detecting speed (whose signal is elaborated by the anti slipping system) and a current return device.

The ends of the control arms are fitted with centering devices for the primary suspension spring assembly. The bearing lubricating plug is fitted in the lower part

Bogie frame

The bogie frame is a solid welded frame made by steel sheets and forged or cast parts.

The frame is made up of two longitudinal components (1) connected by two cross-beams (2) which also support the brake units. The various supports which connect the different bogie components are welded to the frame. The bogie frame rests on the primary suspension spring units and supports the vehicle body by means of a bolster beam. The bolster beam is connected to the bogie frame by the secondary suspension.

Primary suspension

Primary suspension is implemented by two units of two steel coil springs (internal (4) and external (5)) laid out on the control arm upper part (13) by a centering disk (8) and adjustment shims, (if required). The suspension is also completed by the following components:

  • A control arm (13), fitted with twin-layer elastic joints (12), connecting the axle bearing to the bogie frame and transmitting, not stiffly, lateral, longitudinal and part of the vertical forces;
  • A vertical damper (14).
  • Rubber elements (2) separate the primary suspension from the bogie to realize noise reduction.
  • Stops and protections are mounted on the bogie frame for the lifting.