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Why deep-drawn manufacturing will give you a competitive edge?

Deep-drawing offers a number of significant manufacturing advantages compared to other processes such as turning. Deep drawing is one of the most common methods in sheet metal forming and is highly valuable for large quantities or long run production orders. The process can be applied to a variety of industries and is associated with lower cost raw materials than other traditional methods. By using deep-drawing you are guaranteed to have products produced with exceptional detail and accuracy. Deep drawing uses less material in the manufacturing process, therefore it reduces the cost but also waste. Other processes such as turning have a very significant waste material cost. Deep drawing is suitable for a wide variety of materials including; stainless steel, aluminium, galfan, nickel-silver and brass, giving customers a wide variety of choice of material to suit their components needs. The deep drawn process can also undertake seamless complex designs and piercings without the need for expensive secondary operations such as piercing, again keeping manufacturing costs down. As a precision engineering company, we thrive in creating accurate and precise parts and products; with deep drawing we can achieve this. Deep drawn products can achieve exacting and precise standards, which is accurately reproduced part after part. Batch to batch repeatability also ensures a high level of consistent quality with deep-drawn components over high volumes. Thus, reducing the danger of potential quality loss. There are many advantages that deep-drawing has to offer, and at Rushabh industries we have the capabilities to produce seamless products. Our deep-drawing products are produced with a high degree of accuracy and precision. For industries that require highly specific and precise parts that can be made in diverse materials within a fast cycle time, than deep drawing is for you.

Is traditional turning manufacturing still right for your business?

Savings in material costs give deep-drawn components a significant advantage over turned parts, as they create a lot less material waste in the manufacturing process. There are many advantages of deep-drawing manufacturing your components compared to turned components. The deep drawing process is much more efficient and cost effective than turning because there is significantly less material waste during manufacture. Deep-drawing allows for high-volume production of components such as deep drawing stainless steel, in a relatively short space of time, compared to the turning process. Deep-drawing is also excellent for batch to batch repeatability of component dimensions, ensuring a high level manufacturing quality. Initially investment is necessary in the deep-drawing process for tooling and setting the machines up, but for high volumes, this initial investment is offset by the many benefits gained through repeatability and reliability. It’s also much quicker than turning which adds further efficiency for high volumes. Is deep-drawing more suitable for you than turning? That really depends on the component design, material and volumes you require. The team at Rushabh industries are more than happy to provide a free visibility analysis on any component that is currently being manufactured as a turned part.

Is deep-drawn manufacturing suitable for your components?

The shape and dimensions of your component dictate whether it is suitable for deep-drawing, and the material wall thickness is also crucial. However, we are able to deep-draw a wide variety of component sizes, using various metals such as aluminium, nickel-silver, galfan, and stainless steel pressing,. Deep-draw manufacture is perfect for high-volume, precision metal components, making it a very cost effective manufacturing solution for your component. A big advantage of the deep-drawing process is that deep-drawing can often accommodate long draw components compared to other methods such as stamping. Nearly all industries could benefit from the deep-draw manufacturing process, especially within industries that have a need for smaller components such as electronics, aviation, automotive and white goods. Deep-drawing also has the advantage of being able to produce complex piercings which can be done in the press, removing the need for costly secondary operations. To find out if your component is suitable for metal pressing, please send us a drawing and we would be happy to give you our feedback.

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