Suresh Indu lasers, Pvt, ltd, Pune manufacturer of industrial laser system, has manufactured laser cladding System probably first in India. With 2.8 KW fiber coupled Diode laser and a coaxial powder-feeding nozzle for Porosity free and near crack free nickel based coatings with high content of globular tungsten carbide (WC) are applied to metal surface. The process reduces the operational cost of conventional CO2 systems by at least factor of three and lowers investment cost by utilising smaller laser systems. Our laser cladding system is extremely compact size, ease to operate, high wall plug efficiency; lower investment and running for laser cladding, especially in an industrial environment.
Metal Surface-enhancing process performed by applying a powdered metal material on to the base surface, with a laser bond with minimal dilution, nominal melting and small Heat affecting zone.
| Laser | |
| Laser Type | Diode Laser |
| Wavelength | 808 / 940nm +-10nm |
| Laser Power | 2.8 kW |
| Power range | 300 – 2800 W |
| Min-Spot Size | 0.8 x 1.3mm |
| Shortest focal length | 66mm |
| Working Distance | 42mm |
| Fiber Coupling | 1.5mm dia. 0.35 NA |
| Powder Feeder | |
| Controller | Siemens |
| Area flow measurement for optical control | Dual variable |
| Powder delivery Unit | Dual Driven |
| Container volume | 1.5 ltr |
| Disk With groove | 2 Nos |
| Mixer | 2 Nos |
| Flow meters | 2 Nos |
| Heating Jackets | 2 Nos |
| Table | |
| X | 1000mm |
| Y | 1000mm |
| Z | 100mm |
| Accuracy | 50um |
| Repeatability | 25um |
| Optional | Chiller unit- Di-Humidifier laser goggles- UPS. |
