TECHPERT Process Industries has technical expertise in process and mechanical design, manufacturing of various capacity plants for Rectified Spirit (RS), Extra Neutral Alcohol (ENA), Anhydrous Alcohol (AA) also called Fuel Ethanol or Molecular Sieve Ethanol from grains like Rice, Corn, Wheat etc. Our capacity varies from 10 KL Per Day to1250 KL Per Day. We use TEMA/ API/ DIN/ JIS standards for mechanical design and ISA / IEEE for electrical and instrumentation design.
We use spent wash boilers so that effluent is burnt in boiler as fuel. Steam Turbine back pressure type is used to generate electricity required to operate plant. Steam exiting the turbine is used in distillation and evaporation system. Condensate after polishing is used in boiler.
Production of alcohol comprises of following steps
- Pre Cleaning and Storage
- Dry Milling
- Liquefaction
- Fermentation
- Distillation
- Decantation
- DWGS Dryer
- Effluent treatment and disposal.
- De-stoner
- Magnetic Separator
- Storage Silo
Dry Milling & Liquefaction
- Hammer mill
- Pre Masher
- Slurry Tank
- Jet Cooking
- Retention Tank
- Liquefaction Tank
Fermentation
- Pre Fermenter tank
- Yeast Propagation
- Fermentation
Distillation
- Analyzer Column.
- Degasifying Column
- Pre Rectification cum stripper column
- Extractive distillation column
- Recovery Column
- Rectifier cum Exhaust Column
- Simmering Column
- Molecular Sieve Dehydration column
