Open Mouth Filling Systems

A variety of materials and bulk products are packaged by using open mouth filling systems. The process of open mouth involves the placement of an empty bag below the fill spout and on a bag weighing scale. The bag is then filled, released and dropped onto the sewing conveyor belt.

AUTOMATIC BAGGING SYSTEM

Alligator Automations provide complete turn-key solution for your bag weighing and filling requirement. A variety of materials and bulk products are packaged by using open mouth filling systems. The process of involves feeding, weighing and dumping into the bag which is clamped on an pneumatic holder. The bags are picked and placed automatically by the bag placer system. The bag is then released and dropped onto a conveyor. The automatic pre-stitch feeder carries the bag for automatic closing of the bag.

Net weigher scales pre-weighs the material in a weight hopper and then dump it into a bag. Typically, a net weigh scale is about 2x faster as a comparable gross weigh scale because, as the hopper of a net weigh scale is being filled, the bag can be positioned.

PURPOSE

  • To pack grain and powder in pre-formed Poly-woven bags.
  • To overcomemanual and disorderly packaging.
  • To achieve high packaging speeds which are cannot be achieved manually.
  • To save labor, time and packaging space.

FEATURES

  • Fully automatic with Bag placer & Auto-stitch feeder
  • Accurate Weighing
  • Online Bag Metal Detector
  • Online Bag Check Weigher
  • Bag Rejection
  • Ink-jet printers and label applicators
  • Centralized Data Logging System

INDUSTRIES & PRODUCTS

  • Animal Feed
  • Pulses/Cereals
  • Chemical
  • Fertilizers
  • Powders

TECHNICAL SPECIFICATIONS

Machine Speed Up to 15 Bags / min
Types of bags Preformed Open Mouth, Pillow/Gusset Bags
Capacity of magazine 250- 500 Bags
Bag feeding system Magazine Feeder
Bag Material Poly-Woven, Paper Bags.
Bag Width 250 - 650 mm
Bag length 500 - 1200 mm
Type of sealing Thread Stitching / Heat Sealing
Filling 10-15 kg

MANUAL BAGGING SYSTEM

Alligator Automations provide complete turn-key solution for your bag filling requirement.A variety of materials and bulk products are packaged by using open mouth filling systems. The process of manual bagging involves the placement of an empty bag on to the clamp manually by the operator. The bag is then filled, released and dropped onto the sewing conveyor belt. The bag is straightened and fed to the sewing conveyor manually.

For gross weighing, the spout of the packer is suspended from an electronic load cell that accurately weighs the amount of product in the bag. In net weigh applications, the material is pre-weighed in scales above the open mouth bag filler, then discharged into the open mouth bag.

PURPOSE

  • To pack grain and powder in pre-formed Poly-woven
  • To overcomemanual and disorderly packaging.
  • To save labor, time and packaging space.

FEATURES

  • Can be automated at a later date
  • Accurate Weighing
  • Online Bag Metal Detector
  • Online Bag Check Weigher
  • Bag Rejection
  • Ink-jet printers and label applicators
  • Centralized Data Logging System

INDUSTRIES & PRODUCTS

  • Animal Feed
  • Pulses/Cereals
  • Chemical
  • Fertilizers
  • Powders

PARAMETER SPECIFICATIONS

Machine Speed Up to 12 Bags / min
Types of bags Preformed Open Mouth, Pillow/Gusset Bags
Capacity of magazine Up to 500 Bags
Bag feeding system Magazine Feeder
Bag Material Poly-Woven, Paper Bags.
Bag Width 250 - 650 mm
Bag length 500 - 1200 mm
Type of sealing Thread Stitching / Heat Sealing
Filling 10-15 kg

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